melemco

1. Integrated Energy & Facility Management System (EMS)

Client: Coca-Cola
Platform: Schneider Electric – EcoStruxure™ Building Operation

Executive Summary

A comprehensive smart monitoring and automation solution designed to optimize energy consumption, ensure production quality, and maintain the highest safety standards. This system serves as a core pillar for Coca-Cola to achieve the ISO 50001 Energy Management Certification.

Key Features & Capabilities

Advanced Power Monitoring

  • Real-time tracking of daily and monthly electricity consumption.

  • Monitoring production efficiency through precise readings of Voltage, Amperage, and Power Quality.

  • Comprehensive data logging and automated reporting for all electrical parameters.
Safety & Environmental Compliance

  • Gas Leak Detection: Continuous monitoring of LPG, CO, CO2, and Ammonia with instant alarms and notifications.

  • Water Quality Control: Real-time monitoring of Chlorine levels and Turbidity. The system is programmed to automatically shut down production in case of any quality deviations.
Thermal & Infrastructure Supervision

  • Monitoring temperatures for industrial refrigerators, electrical rooms, and Busbars to prevent overheating and equipment failure.
  • 2. Comprehensive Utility & Resource Management System

    Client: National Beverage Company (NBC) – Cappy
    Platform: Schneider Electric – EcoStruxure™ Building Operation

    Executive Summary

    A high-level utility monitoring project designed to achieve full visibility over Water, Power, and Renewable Energy. 
    The system focuses on Resource Productivity, linking utility consumption directly to production output to calculate the exact cost of energy and water per liter produced.

    Key Features & Capabilities

    Water Management & Infrastructure
     
    • of 80+ Water Meters across the entire facility.

    • Real-time monitoring of water levels in Wells and Storage Tanks to ensure supply continuity.

    • Automated reporting on total water consumption and distribution
    Energy & Production Analytics
    (Specific Consumption)

    • Calculation of Energy Intensity: Water and Electricity consumed per Liter of juice or cola produced.

    • Providing deep insights into production efficiency and identifying areas for resource optimization.
    Solar Energy Integration
    (Renewable Monitoring)

    • Monitoring Solar PV System performance and energy yield.

    • Tracking Grid Feed-in: Measuring the excess solar energy exported back to the grid.

    • Detailed sustainability reports for green energy utilization

    Strategic Impact

    By integrating Water, Power, and Solar data into one platform, the facility transformed into a Smart Sustainable Plant.

    This enables management to monitor the carbon footprint and resource efficiency of every single production batch in real-time.

    Technical Highlights

    • Integration: Seamless data flow between production lines and utility meters.
    • Analytics: Advanced dashboards for “Resource per Liter” metrics.
    • Compliance: Aligning with international sustainability and environmental standards.

    3. Advanced Industrial Automation & Smart Building Integration

    Client: Izdehar Feed Mill
    Platform: Schneider Electric – EcoStruxure™ Building Operation

    Executive Summary

    A sophisticated automation project that merges Power Management, Industrial Control, and Building Management Systems (BMS).

    This system provides centralized control over multiple power sources, ventilation, and critical liquid inventory, ensuring maximum operational uptime and facility safety

    Key Features & Capabilities

    Smart Facility & Ventilation (KNX Integration)

    • Full integration with the KNX system to automate and control facility lighting and motorized gates.

    • Comprehensive Ventilation Control via a network of exhaust fans distributed across multiple floors to maintain optimal air quality.
    Intelligent Power Grid Control

    • Full monitoring and remote control (Open/Close) of breakers across two main distribution boards.

    • Advanced source management: Seamless switching and load sharing between 5+ Transformers and 2 Backup Generators simultaneously.

    • Real-time telemetry for Amperage, Voltage, and all power quality parameters.
    Liquid Inventory & Pump Management

    • Precise level monitoring for production raw materials including Oils, Molasses, and Diesel (Fuel).

    • Automated control of Well Pumps, Water Pumps, and Fuel Pumps based on real-time level sensors.
    Safety & Security Monitoring

    • Full integration with the Fire Alarm System for centralized status monitoring.

    • Advanced Notification & Alert System that provides instant warnings for technical faults or safety breaches

    Strategic Impact

    By unifying industrial power logic with KNX building automation, Izdehar Feed Mill has achieved a Smart Factory status. The system optimizes resource flow, reduces manual intervention, and provides 360-degree visibility over both the production process and the facility’s infrastructure.

    Technical Highlights

    • Integration: Seamless bridge between Industrial PLCs and KNX Building Protocol.
    • Redundancy: High-reliability switching between multiple power transformers and generators.
    • Control: Remote “Command and Control” capabilities for all heavy-duty breakers.

    4. High Voltage Substation Monitoring & Control System
    (33/22 kV)

    Location: Sarra Substation (Supplying Tulkarm Region)
    Platform: Schneider Electric – EcoStruxure™ Building Operation

    Executive Summary

    A mission-critical automation project for a 33/22 kV distribution substation. The system provides real-time SCADA-like capabilities to ensure grid stability, manage bi-directional energy flow (Solar/Grid), and protect high-value infrastructure.

    Key Features & Capabilities

    Grid Telemetry & Data Analytics

    • Full monitoring of Current, Voltage, and Power Factor with high-precision data logging.

    • Comprehensive reporting on daily/monthly energy export and import, including Solar Energy contribution.
    Transformer & Asset Management

    • Remote operation (Trip/Close) of high-voltage circuit breakers.

    • Real-time thermal monitoring of Transformer Windings and Oil.

    • Remote Tap Changer (OLTC) control to maintain voltage regulation.

    • Integration of all alarms and status signals from the Transformer Control Panel.
    Network Reliability

    • Full monitoring and control of Reclosers to minimize downtime and manage grid faults efficiently.

    5. Smart Water Management & Hybrid Heating Control

    Client: Talitha Kumi School
    Platform: Schneider Electric – EcoStruxure™ Building Operation

    Executive Summary

    An integrated automation solution for water and thermal energy management.
    The system optimizes resource consumption (Gas & Electricity) by intelligently coordinating between solar heating and boilers, ensuring a reliable supply for both domestic water and space heating.

    Key Features & Capabilities

    Smart Thermal Optimization

    • Centralized control of hot water supply for both sanitary use and central heating.

    • Energy Priority Logic: The system is programmed to prioritize Solar Thermal Energy, triggering Boilers only as a secondary source to minimize gas and energy costs.

    • Zoned Climate Control: Managing room temperatures via automated water valves and thermal sensors to ensure maximum efficiency.
    Advanced Water Infrastructure

    • Automated well-filling logic based on precise level sensors and PLC control.

    • Constant pressure management across the network using Variable Frequency Drives (Inverters).
     

    Strategic Impact

    Through this system, Talitha Kumi School has transformed its traditional heating and water infrastructure into a Green Building model, achieving significant reductions in carbon footprint and operational costs while maintaining a comfortable environment for students.

    6. Smart Office Automation & Integrated Systems Showroom

    At melemco Company
    Platform: Schneider Electric – EcoStruxure™ Building Operation
    (integrated with KNX & PLC)

    Executive Summary

    A dual-purpose project serving as both a fully automated smart office and a live technology showroom. The system demonstrates high-level interoperability by bridging Industrial (PLC), Building (BMS), and Room Control (KNX) protocols into a single unified interface, while providing precise energy billing for the facility.

    Key Features & Capabilities

    Advanced Energy Billing & Cost Allocation

    • Precise sub-metering of Electricity and HVAC (Air Conditioning) usage per zone/office.

    • Automated Billing System: Generates detailed monthly energy bills and usage reports for tenants/departments based on actual consumption.
    Multi-System Interoperability (The Showroom)

    • A live demonstration hub connecting disparate systems: BMS, KNX, and Industrial PLCs.
     
    Integrated Office Automation (KNX)

    • Unified Room Control: Centralized control of Lighting, Motorized Doors, and Audio Systems via KNX integration.

    • Smart Climate Control: Regulating HVAC performance based on occupancy and ambient conditions to ensure comfort and efficiency.
    Cross-Platform Data Exchange

    • The system successfully bridges these different protocols, allowing real-time data transfer and logic interaction between industrial controllers and building automation systems.

    Strategic Impact

    This project stands as a proof-of-concept for “Total Integration,” proving the ability to create a seamless ecosystem where industrial machines, building utilities, and luxury room controls communicate fluently with each other.